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Manufacturing

Automated operations and data analytics

Benefits

The system supports the improvement of production metrics and the pursuit of operational excellence in the food, pharmaceutical, paper, chemical, heavy industry, furniture manufacturing, and many other industries.

Process optimization

Streamline operations with real-time optimization. Centralize event tracking for production and maintenance. Customize tools, monitor progress, and gain control through insightful dashboards and reports.

Plan monitoring

Gain real-time production insights on how the completion of production plans or orders looks like. Track machines, orders, inventory, and schedules via a central dashboard. Monitor shop floor activities and progress instantly.

Predictive maintenance

Enhance operational efficiency by implementing proactive equipment maintenance strategies. Reduce expensive and disruptive downtime, ultimately optimizing productivity and saving valuable resources.

Event management

Optimize processes with real-time event management. Detect patterns, set alarms, and classify events by severity, impact, and type for informed decision-making.

Energy consumption optimization

Analyze real-time energy events, set triggers for inefficiencies, and optimize usage for effective energy management. Reduce carbon footprint and ensure timely ESG reporting.

Security

Securely access production data, while being isolated from critical infrastructure. Create a reliable single source of truth for business systems.

Smart RDM contributes to enhancing Twinings’ OEE.

Read about the benefits achieved by Twinings.

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Overall Equipment Effectiveness (OEE)

OEE measures the efficiency of manufacturing equipment and processes. It takes into account factors such as equipment availability, performance, and quality to determine how effectively the equipment is being utilized.

Production Downtime

Tracking the amount of time that production is halted due to equipment breakdowns, maintenance, changeovers, or other factors is crucial for optimizing manufacturing operations.

Cycle Time

Cycle time measures the time it takes to complete one cycle of production, from the start of the process to the end. Reducing cycle time can lead to increased productivity and reduced costs.

Lead Time

Lead time measures the time it takes to fulfill a customer order from the moment it is placed to the moment it is delivered. Reducing lead times can improve customer satisfaction and competitiveness.

Energy Consumption

Reducing energy consumption is not only environmentally responsible but can also lead to significant cost savings in manufacturing.

Environmental Compliance

If environmental data is collected in the System, you can calculate KPIs related to environmental compliance and sustainability.

Smart RDM contributes to enhancing Twinings’ OEE.

 

Read about the benefits achieved by Twinings.

Selected Key Indicators