Energy Production

Conventional Energy Sources

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Benefits

Achieve high level of operational excellence thanks to real-time visibility of production processes, better tracking, monitoring, and control of various aspects such as asset performance, energy consumption, resource allocation, and maintenance scheduling. Optimize asset efficiency, reduce downtime, improve resource utilization, and ultimately increase overall productivity and profitability.

Optimizing Production Units Operations

Monitor the integrated operation of production units in real-time, track events, and utilize advanced analytics to support reactive optimization.

Plan monitoring

Gain real-time production insights. Track generation plans and executions in one place and provide proper reports and dashboards. Constantly monitor asset operations and progress and be notified on any misalignments.

KKS and RDS-PP codification

Apply globally recognized equipment classification and coding to provide context to data, in line with standards, and create a digital twin. Normalize visualizations and reports, enabling enhanced analysis, device comparisons, and the implementation of predictive maintenance.

Predictive maintenance

Implement predictive maintenance based on historical data and events. Leveraging coding for advanced analytics will help you avoid equipment failures and generate savings by minimizing repair work, reducing unplanned downtime, and enhancing asset availability.

Automated environmental reporting

Automate data collection, validation and reporting of environmental parameters. Enhance environmental footprint monitoring and management. Boost efficiency, ensure accuracy, regulatory compliance, and foster sustainability.

Security

Establish a robust, uniform single source of truth for business systems, meticulously engineered for high performance architecture to ensure uninterrupted operation. This facilitates the secure integration of IT/OT, adhering to stringent requirements for critical energy infrastructure.

Read about the benefits achieved by PGE GiEK S.A.

Production Monitoring and Reporting System

Selected Key Indicators

Energy Consumption per Unit of Production

This KPI measures the amount of energy used to produce a single unit of product. It helps assess the energy efficiency of manufacturing processes and can serve as a benchmark for improvement.

Production Downtime

Tracking the amount of time that production is halted due to equipment breakdowns, maintenance, changeovers, or other factors is crucial for optimizing manufacturing operations.

Cycle Time

Cycle time measures the time it takes to complete one cycle of production, from the start of the process to the end. Reducing cycle time can lead to increased productivity and reduced costs.

Lead Time

Lead time measures the time it takes to fulfill a customer order from the moment it is placed to the moment it is delivered. Reducing lead times can improve customer satisfaction and competitiveness.

Energy Consumption

Reducing energy consumption is not only environmentally responsible but can also lead to significant cost savings in manufacturing.

Fuel Consumption Structure

The KPI analyzes fuel consumption in energy production, quantifying the use of various fuel types for electricity, heat, and more. It serves diverse purposes, focusing on ESG, sustainability, governance concerns, and operational efficiency.